Pneumatic Conveying Bin Pump | Long-Distance Dense Phase Fly Ash Pneumatic Conveying Equipment
Product Introduction:
Dense phase storage pump pneumatic conveying system
Operating principle of positive pressure dense phase pneumatic conveying
The dense phase conveying pump is a relatively reliable dense phase dynamic pneumatic conveying equipment that transports powdered materials under high pressure (below about 1000kPa). There are two unloading methods for dense phase pumps, with bottom discharge being a commonly used method. The materials in the tank are fluidized through a conical inflatable tank, nozzle jet, or other methods; Setting a fluidized inflation plate layer at the bottom can allow the material to be discharged from the upper part of the tank, and the dispersion of the transported gas on different input planes in the tank depends on the properties of the transported material.
Positive pressure dense phase pneumatic conveying is a non continuous conveying process, equipped with inlet and outlet valves, material conveying pipelines, air input pipelines, and a standardized silo pump. Before the silo pump feeds, the silo contains the transported material, and all valves are closed.
The process of all positive pressure dense phase pneumatic conveying operations is as follows
1. Open the feed valve and exhaust valve, and the bin pump will feed at normal pressure until the level gauge announces that the bin is full and the indicator signal stops;
2. Close the feed valve and exhaust valve, and then open the high-pressure air valve to pressurize the tank;
3. When the operating pressure is reached, open the delivery air valve and discharge valve, and the material begins to be delivered;
4. The conveying end is displayed by the pressure switch, level gauge, or time relay. At this moment, the high-pressure air valve and discharge valve are closed, so that all compressed air is used to clean the conveying pipeline; Open the exhaust valve together to reduce the pressure inside the tank to normal pressure. After one homework cycle is completed, the other cycle continues.
Dense phase pneumatic conveying has the advantages of long conveying distance, low equipment noise, and long overall service life.
Application Area
PCD pneumatic conveying equipment and systems have been widely used in industries such as building materials, chemicals, mining, power, and metallurgy. The conveying materials include cement, raw materials, fly ash, hydrated lime, dry discharged calcium carbide slag, slag powder, steel slag powder, coal powder, aluminum oxide powder, bauxite powder, phosphate powder, pyrophyllite powder, and organic silicon powder.
Main features of the product
① Large conveying capacity: ＞ 300t/h;
② Long distance: ＞ 2000m;
③ Low power consumption: ＜ 3.8kWh/t · km;
④ Low wear and tear: pipeline life>10 years;
⑤ Low speed: initial speed 6-10m/s;
⑥ High mixing ratio: ＞ 30kg/kg;
⑦ Flexible process layout, dust-free, high operation rate, lower investment compared to mechanical conveying, and lower maintenance costs
Large Capacity Pneumatic Conveying Bin Pump Parameter Table
| Conveying Material | Bulk Density (t/m3) | Model | PCD24/H | PCD26/H | PCD28/H | PCD30/H | Conveying Distance |
| Specification | 16~20m3 | 18~22m3 | 20~27m3 | 26~32m3 | Level (m) | Level (m) |
| Pulverized Coal | 0.5 | Delivery Volume (t/h) | 50~80 | 60~90 | 65~110 | 80~130 | 200 | 20 |
| Fly Ash | 0.75 | 75~125 | 85~130 | 95~160 | 125~190 | 200 | 20 |
| Limestone Powder/Mineral Powder | 0.8 | 80~130 | 90~140 | 100~170 | 130~200 | 200 | 20 |
| Cement/Raw Meal | 1 | 100~150 | 115~175 | 130~215 | 165~260 | 200 | 20 |
Long-distance Pneumatic Conveying Bin Pump Parameter Table
| Conveying Material | Bulk Density (t/m3) | Model | PCD24/L | PCD26/L | PCD28/L | PCD30/L | Conveying Distance |
| Specification | 16~20m3 | 18~22m3 | 20~27m3 | 26~32m3 | Level (m) | Level (m) |
| Pulverized Coal | 0.5 | Delivery Volume (t/h) | 20~40 | 25~45 | 30~55 | 45~65 | 1000 | 25 |
| Fly Ash | 0.75 | 35~60 | 45~65 | 45~80 | 65~95 | 1000 | 25 |
| Limestone Powder/Mineral Powder | 0.8 | 40~65 | 45~70 | 50~85 | 70~100 | 1000 | 25 |
| Cement/Raw Meal | 1 | 50~80 | 55~90 | 65~110 | 90~120 | 1000 | 25
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Conventional Grid Pneumatic Conveying Bin Pump Parameter Table
| Conveying Material | Bulk Density(t/m3) | Model | PCD18/N | PCD20/N | PCD20/N | Reference Conveying Distance |
| Specification | 5.0~6.7m3 | 7.0~10.0m3 | 10.0~15.0m3 | Level (m) | Vertical (m) |
| Pulverized Coal | 0.5 | Delivery Volume (t/h) | 12~20 | 16~32 | 25~50 | 500 | 30 |
| Fly Ash | 0.75 | 18~32 | 25~48 | 35~70 | 50 | |
| Limestone Powder/Mineral Powder | 0.8 | 20~35 | 26~51 | 38~75 | 500 | 30 |
| Cement/Raw Meal | 1.0 | 24~42 | 32~65 | 48~95 | 500 | 30 |
| Silicon Powder | 1.2 | 28~50 | 40~75 | 55~115 | 500 | 30
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Parameter Table Of Small Size Pneumatic Conveying Bunker Pump
| Material | Bulk Density(t/m3) | Model | PCD08/M | PCD10/M | PCD12/M | PCD14/M | Reference Conveying Distance |
| Specification | 0.2~0.5m3 | 0.6~1.6m3 | 1.5~2.5m3 | 2.5~5.0m3 | Level (m) | Vertical (m) |
| Pulverized Coal | 0.5 | Delivery Volume (t/h) | 0.5~1.8 | 1.5~5.5 | 5.0~9.0 | 8.0~18.0 | 100 | 20 |
| Fly Ash | 0.75 | 0.9~2.8 | 2.5~8.5 | 7.0~14.0 | 12.0~27.0 | 100 | 20 |
| Limestone Powder/Mineral Powder | 0.8 | 1.0~3.0 | 3.0~9.0 | 8.0~15.0 | 12.0~28.0 | 100 | 20 |
| Cement/Raw Meal | 1.0 | 1.2~3.5 | 3.5~11.5 | 10.0~18.0 | 16.0~36.0 | 100 | 20 |
| Silicon Powder | 1.2 | 1.5~4.0 | 4.5~13.5 | 12.0~20.0 | 19.0~43.0 | 100 | 20 |
Product Tags:
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Pneumatic Conveying Bin Pump Long Distance Dense Phase Fly Ash Pneumatic Conveying Equipment Images
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